The Real Instrumentation and Process Control Engineering Blog Purposely Built for Education.
Saturday, December 24, 2011
Hydro Jet Blasting
Hydro jetting and Hydro blaster equipment is used to direct high pressure streams of water against a surface to clean or cut the material. The steams of water released by hydro jetting and hydro blasting equipment can exceed 10,000 psi. hydro jetting and hydro blaster equipment is used for cleaning or demolition of products made of metal, wood, concrete, stone, plastic, glass or other building materials.
Specific components within a hydro jetting or hydro blaster equipment system include abrasive injectors, pressure generators, blast cabinets or booths, water guns, and water tanks. Plunger-type intensifier pumps are commonly used to generate high pressure water for water jet cutting, wet or water abrasive blasting and non-abrasive pressure washing or rinsing. Crankshaft driven plunger pumps are also used for pressure generation.
Usually crankshaft driven plunger pumps may be more efficient in electrical energy costs compared to intensifiers, but at high pressures (>20,00 psi, 137 bar) seals must be periodically replaced. Crankshaft driven plunger pumps also provide a virtually ripple free pressure source in comparison to intensifiers. An accumulator may be required to smooth out pressure fluctuations if an intensifier pump is used. In air based blast or jet systems, air compressors are typically used to generate pressure which add heavy running cost.
Water guns or lances are the apparatus within hydro jetting and hydro blaster equipment that directs the stream of water through a nozzle and at the appropriate region of the work piece.
The water tank or hopper is used for storage of water, cleaning agents, blasting media or abrasive-water slurry mixtures.
reference from: hydrojet equipment
Monday, December 12, 2011
Sheet Metal
Sheet metal is simply metal formed into thin and flat pieces. It is one of the fundamental forms used in metalworking, and can be cut and bent into a variety of different shapes. Countless everyday objects are constructed of the material. Thicknesses can vary significantly, although extremely thin thicknesses are considered foil or leaf, and pieces thicker than 6 mm (0.25 in) are considered plate.
Sheet metal is available in flat pieces or as a coiled strip. The coils are formed by running a continuous sheet of metal through a roll slitter.
The thickness of the sheet metal is called its gauge. The gauge of sheet metal ranges from 30 gauge to about 8 gauge. The larger the gauge number, the thinner the metal.
There are many different metals that can be made into sheet metal, such as aluminum, brass, copper, steel, tin, nickel and titanium. For decorative uses, important sheet metals include silver, gold, and platinum (platinum sheet metal is also utilized as a catalyst.)
Sheet metal has applications in car bodies, airplane wings, medical tables, roofs for buildings and many other things. Sheet metal of iron and other materials with high magnetic permeability, also known as laminated steel cores, has applications in transformers and electric machines. Historically, an important use of sheet metal was in plate armor worn by cavalry, and sheet metal continues to have many decorative uses, including in horse tack.
Sheet metal is available in flat pieces or as a coiled strip. The coils are formed by running a continuous sheet of metal through a roll slitter.
The thickness of the sheet metal is called its gauge. The gauge of sheet metal ranges from 30 gauge to about 8 gauge. The larger the gauge number, the thinner the metal.
There are many different metals that can be made into sheet metal, such as aluminum, brass, copper, steel, tin, nickel and titanium. For decorative uses, important sheet metals include silver, gold, and platinum (platinum sheet metal is also utilized as a catalyst.)
Sheet metal has applications in car bodies, airplane wings, medical tables, roofs for buildings and many other things. Sheet metal of iron and other materials with high magnetic permeability, also known as laminated steel cores, has applications in transformers and electric machines. Historically, an important use of sheet metal was in plate armor worn by cavalry, and sheet metal continues to have many decorative uses, including in horse tack.
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