List of Plant Analyzer and their syllabus

Water Quality System Analyzer and syllabus

1.0    

2.0         Introduction to Water Quality in industry  

2.1         Purpose of water quality

2.2         Type of analyzer

2.3         Application in daily life

2.4         Water quality in industry (Power Generating Plant)

3.0         Introduction to pH Analyzer

3.1         Definition what is pH and how it measured

3.2         Working principal and application

3.3         Major components

3.4         Electrode troubleshooting , maintenance and storage

3.5         Calibration and calibration verification

3.6         Measurement of samples  

4.0         Introduction to Conductivity Analyzer

4.1         Definition what is conductivity and how it measured

4.2         Working principal and application

4.3         Major components

4.4         Electrode troubleshooting , maintenance and storage

4.5         Sampling, cleaning and cell maintenance

4.6         Calibration and calibration verification

4.7         Measurement of samples

5.0         Introduction to Silica Analyzer

5.1         Definition what is silica and how it measured

5.2         Working principal and application

5.3         Major Components

5.4         Electrode troubleshooting , maintenance and storage

5.5         Calibration and calibration verification

5.6         Measurement of samples

6.0         Introduction to DO₂ Analyzer

6.1         Definition what is DO₂ and how it measured

6.2         Working principal and application

6.3         Major components

6.4         Electrode troubleshooting , maintenance and storage

6.5         Calibration and calibration verification

6.6         Measurement of samples

7.0         Introduction to Chloride Analyzer

7.1         Definition what is chloride and how it measured

7.2         Working principal and application

7.3         Major components

7.4         Electrode troubleshooting , maintenance and storage

7.5         Calibration and calibration verification

7.6         Measurement of samples

8.0         Introduction to Sodium Analyzer

8.1         Definition what is sodium and how it measured

8.2         Working principal and application

8.3         Major components

8.4         Electrode troubleshooting , maintenance and storage

8.5         Calibration and calibration verification

8.6         Measurement of samples

9.0         Introduction to Chlorine Analyzer

9.1         Definition what is chlorine and how it measured

9.2         Working principal and application

9.3         Major components

9.4         Electrode troubleshooting , maintenance and storage

9.5         Calibration and calibration verification

9.6         Measurement of samples

10.0      Introduction to Hydrazine Analyzer

10.1      Definition what is hydrazine and how it measured

10.2      Working principal and application

10.3      Major components

10.4      Electrode troubleshooting , maintenance and storage

10.5      Calibration and calibration verification

10.6      Measurement of samples 

 

Liquiline CM42 e tecnologia Memosens per FOUNDATION Fieldbus

Liquiline CM42

Liquiline CM42 e la nuova tecnologia Memosens di Endress+Hauser danno il meglio nelle misure analitiche in FOUNDATION Fieldbus. Il trasmettitore bifilare è dotato di un grande display ad elevato contrasto per la visualizzazione della guida multilingue o dello stato del sensore, per manutenzione predittiva. La robusta custodia in materiale plastico o in acciaio inossidabile soddisfa i requisiti IP67/Nema 4x. Le versioni a sicurezza intrinseca dispongono di certificazioni ATEX, FM, CSA o NEPSI. Grazie alla compatibilità LAS ed ai 4 blocchi AI, Liquiline CM42 dispone di due blocchi DI per notifiche ed allarmi. Il dispositivo è conforme alla norma ITK 5.01 e può essere facilmente integrato nei maggiori sistemi FOUNDATION Fieldbus.

All information can be checked at the Endress Hauser web.

Ion-sensitive measuring system (ISE)

SEmax CAS40 is an ion-selective electrode system for the continuous measurement of ammonium and nitrate. The system consists of a sensor, electrodes and a transmitter (CAM40) with display and operating elements and is mounted on the basin rim. Up to two ion-selective sensors simultaneously measure the nitrate and ammonium in the activated sludge basin.

It can be applied in:

	Wastewater treatment
	Municipal waste water
	Aeration basin for control of nitrification/denitrification processes More details can check at the Endress Hauser website.

Air Quality Monitoring System (AQMS) - UPS System Battery

Air Quality Monitoring System (AQMS) - UPS System Battery

Item: Rechargeable battery for UPS
Description: Valve regulated lead acid rechargable battery
Manufacturer: Yuasa
Model: NP7-12
Rating: 12V 7.0AH

Battery for the UPS System urgently required at the Air Quality Monitoring System.

H2 Purity Gas Analyzer to be Purchase

Specifications of spare parts for ABB Hydrogen Purity System with redundancy:

P/N : 6548-001

Manufacturer : ABB Automation, UK

Replacement Hydrogen Purity and Purge Gas katharometer with redundancy,

calibrated for 3 ranges of:

85 – 100% H₂ in Air,

0 – 100% Air in CO₂ and

0 – 100% H₂ in CO₂

Output : 0 – 10mV

Power Supply : 350mA

Zero Gas : 85% H₂ in 15% Air

Note : Replacement for Serial No G846802

P/N : 4234-500

Manufacturer : ABB Automation, UK

Replacement Hydrogen Purity Power Supply Unit

Output : 350mA

Power Supply : 240Vac 50Hz

Note : Replacement for obsolete model with Serial No 004234000/02

Related articles:

- ABB H2 Panel Mounted Transmitter

- Hydrogen, H2 Gas Purity System

Hydrogen Sensor - RKI Instrument

RKI Instrument Hydrogen Sensor

Features

• Explosion proof housing and sensor design
• H2 specific solid state sensor for 0 - 2000 ppm
• H2 specific catalytic sensor for 0 - 100%LEL
• Molecular sieve filter built in; highly specific to H2
• Eliminates false alarms from IPA and other gases
• 4-20 mA transmitter, 24VDC

Applications

• Semiconductor
• Power Plants
• Fuel Cell Industry
• R & D applications
• Gas plants

This one only another options if the current Crowcon Hydrogen Monitoring System unreliable anymore.

More details you can visit RKI Instrument website.

Crowcon Hydrogen Leakage Detector Monitoring System - Flamgard Exe

Crowcon Hydrogen Sensor - 96HD

Crowcon Hydrogen Panel Rack

Crowcon Hydrogen Panel Display

Crowcon Hydrogen Panel (Back)

Hydrogen is highly explosive gas. All of the 7 Hydrogen detectors in our Electro Chlorination Plant (ECP) are using Crowcon Hydrogen monitoring system.

A situation lead to an extremely dangerous explosive condition if one of the ECP streams were to develop a leak and Hydrogen concentration in the building reached above the Lower Explosive Limit (LEL).

Recommended Action when the alarm appeared:

1. Troubleshoot the reason why the detectors give an alarm. If the detectors are functioning correctly, there should not be any spurious alarms. There would not normally be Hydrogen present in sufficient quantities.
2. Zero the detectors using compressed air and calibrate using a suitable Hydrogen calibration gas.
3. Uninhibit the Hydrogen detection input channels and restore the system to normal operation.

Anyone that using this system facing some problems? Is this equipment Crowcon very reliable at your plant? Post and share here.

Conductivity Analyser at the Condenser Hotwell

ABB Conductivity Analyser Transmitter

This photo showing the Transmitter of Conductivity Analyser at the Condenser Hotwell. Conductivity purpose at the Condenser Hotwell are as below:

• It is the cheapest and the most reliable type of analyzer which serve many function

• To detect seawater ingress. Water conductivity will increase if there is seawater ingress.

• To monitor condensate and feed water quality. Water conductivity will increase with the overdosing of ammonia or hydrazine.

Related post:
Conductivity Analyser High Alarm Operated at the Generator Panel

Hydrogen Purity, H2 Panel Mounted Transmitter ABB 4600

This instrument field device urgently purchased to replace faulty transmitter at the Hydrogen Purity System.

Hydrogen Purity, H2 Panel Mounted Transmitter ABB 4600

Specifications:
- Hydrogen Purity, H2 Panel Mounted Transmitter 4600
- ABB Instrumentation Ltd. St Neots England
- Type 4689/501
- 230 VAC 50-60 Hz

Introduction to Analyzer Monitoring System in Our Power Station

Analyzer Monitoring System

Basically this is analyzer monitoring system that we have in our power station. There are three type or system of analyzer;

1) Water Quality System
2) Combustion Emission System
3) Environment Air Quality System

After this, I will describe one by one from the above listed. Maybe I will start first for the water quality analyzer system which I familiar so much but later not in this post.

pH Indicator Paper Using by Lab

This is what we called pH indicator paper. The pH 0 to 14 will be indicated by contrast of paper color. Macherey Nagel maybe the manufacturer of this pH tester. Sometimes we use this stick tester to measure and compare reading with our own instrumentation analyzer.

pH Indicator Paper Macherey Nagel

Measurement of pH value is possible even in unbuffered or very weakly buffered solutions, since the sticks can be left in the solution until the final colour change is completed.

CEMS LAND Analyzer Spare Parts

Combustion Emission Monitoring System LAND Analyzer list of spare parts that we have at the coal fired power plant.

No	Description	P/N
1	CLOP Module	702.617
2	Sample Gas Filter	317.476
3	Air Intake Filter	317.430
4	Pump Assembly	703.630
5	Pump Head	317.553
6	Viton Diaphragm	317.552
7	Main Board 702.613	702.613
8	Peri Pump 801401 not 317.474	703.443
9	Autoprene Tube	317.480
10	Changeover S/V 703.444	703.444
11	uP Board 702.709	702.709
12	Cooler Assembly 702.657	702.657
13	4200 Display PCB	703.066
14	4200 Detector PCB	703.067
15	O2 sensor	702.502
16	NO Sensor	702.518
17	CO Sensor	702.818
18	SO2 Sensor	704.007
19	NO2 Sensor	704.011

LAND Chiller and LAND Dust Analyzer Combustion Emission Spare Parts

This is LAND gas analyzer spare parts list that we have to stock up at the store.

No	Description	P/N
	A) Land Chiller Probe TM Spare Parts
1	9" 1u Ceramic Filter Element	317.606
2	Viton Probe 'O' Rings (2 required)	323.271
3	Viton Large Probe 'O' Rings for filter end cap	323.272
4	2u Filter for Water Slip Sensor, Porous Teflon	323.320
5	Peristaltic Pump Assembly	317.621
6	Peristaltic Pump Rotor	802.430
7	Tubing for Peristaltic Pump	317.622
8	Kalrez Filter O-Ring for 280ºC	323.273
9	Kalrez O-Ring for Probe Cap for 280ºC	323.274
10	Communications PCB	323.330
11	Peltier Cooler Assembly	323.331
12	Impinger	323.333
13	Impinger Cover 'O' Ring	323.334
14	Heated Filter Assembly	323.335
15	Insulating Jacket for heated filter	323.336
16	Heater Thermocouple	323.370
17	Blow Back Solenoid Valve Coil	323.341
18	Probe Filter	-
19	Chiller probe consumable spare kit	775.018
	B) Land Model 4200 Dust/Opacity

Even the specification is not details, anyway the vendor still can quote all of this items.

Chempure CFA-1000 Sodium Analyzer

This picture was taken by me yesterday. Just want to upload the old analyzer that I have mentioned before. Sodium Analyzer at the Water Treatment Plant.

Chempure CFA-1000 Sodium Analyzer

Specifications:
- Chempure Sodium Analyzer
- Scientific Instrument
- CFA-1000 Analyzer

Related article you may read;
1) Waltron Sodium Analyzer 9001 Series

ABB's Navigator 600 Silica Analyzer

I got this information from the ABB's saleman. He sent to me an email recently about this new product water analyser;

A silica analyzer that uses 90 percent less reagent than alternative devices and requires a fraction of the annual maintenance – ABB’s supremely user-friendly Navigator 600 Silica Analyzer is taking the world of power plants by storm.

ABB's Navigator 600 Silica Analyzer

The response of the power generation industry to ABB’s Navigator 600 Silica Analyzer has been emphatically positive, with more than 100 units ordered in the first few weeks of the product's entry into the market.

“It is immediately evident to everyone who sees it that the Navigator 600 is a complete breaks with existing devices and technologies that measure and monitor silica concentration.”

“At every launch there’s been a palpable sense of expectancy and excitement,” says Kieron McCann, ABB’s global product manager for liquid analyzers from his base in the United Kingdom.

To date the Navigator 600 has been released in Europe, the Middle East, Asia Pacific, North and South America.

“Sales have been strong in all regions, which suggests that the Navigator 600 is well timed, well priced and well featured,” says McCann.

Combining simplicity of design and ease of use with advanced functionality, Navigator 600 stands out on many fronts.

• It uses up to 90 percent less reagent than competitors’ devices
• Maximum availability – it requires only 2-3 minutes routine maintenance a year compared to the 15-60 minutes a month of other analyzers
• Provides a choice between continuous monitoring for critical applications and programmed sampling for less critical, whereas other analyzers offer only sample analysis
• Complete communications capability – web- and ftp-enabled (file transfer protocol) - for easy data file access, remote viewing and configuration.

Navigator 600 is designed to monitor silica levels in demineralization plants and power plant boiler systems, where silica can create scale that is difficult to remove and cause severe wear and tear that eventually leads to costly shutdowns.

The device’s display module is based on ABB’s award-winning Screen Master 500F platform of user-friendly video graphic data recorders which, according to Control Engineering magazine, “sets a new standard in paperless recorders.”

Reagent and maintenance are by far the two largest costs for power plants in silica analysis.

Hydroponic pH Meter Application

I stumbled upon this hydroponic pH meter which is widely used in agriculture industry. Just for sharing among my readers this instrumentation test equipment is very important especially in water content analysis.

Hydroponic Deep Water System

Hydroponic relatively low maintenance and highly very efficient.

Hydroponic pH Meter

Monitoring the level of pH is quite essential. When the pH is not at the proper level the plant will lose it's ability to absorb some of the essential elements required for healthy growth. Most of the plants will growth in acid environment 6.0 to 6.5 pH event the pH level is vary from plant to plant.

Related article you may interest:
1) Purpose of the Water Analyser System in Coal Fired Power Plant
2) Portable pH Calibrator

Portable pH Calibrator

I am just surfing the internet to find a good thing on our instrumentation device. Then I found this one of the ABB products. Portable pH Calibrator is using to simulate variable pH and also can be as pH analyzer and calibrator. It is extremely useful for grab sample pH measurement as well as bench setup and field calibration or troubleshooting of process pH analyzers.

Model TB100 Portable pH Analyzer/Calibrator

When it comes to deal with process pH instrumentation, I personally thinking that this kind of calibrator is very essential and very good to have one. Very easy to use and the result can be much better. I am not sure how much it will cost. But you will save a lot of money when you can cut your cost to purchase buffer solution to do monthly calibration.

Conductivity Analyser High Alarm Operated at The Generator Panel

High alarm operated. Permit issued to check probe and termination at panel. Service and tighten termination then get reading 0.13 μS/cm. High alarm reset (>0.20 μS/cm). Conductivity range is 0.00 – 1.00 μs/cm. I already list out in the purchasing for next order. You can check the thing here before together with ABB products.

Condenser Hotwell Conductivity Sensor
Manufacturer: ABB 2085-4085
Specification: K = 0.1